优质数控车简单零件综合编程实例

很多人不了解数控车简单零件综合编程，下面就给大家看一下数控车简单零件综合编程实例。

操作方法01确定加工路线：按先主后次，先粗后精的加工原则确定加工路线，采用固定循环指令对外轮廓进行粗加工，再精加工，然后车退刀槽，再加工螺纹，最后切断。装夹方法和对刀点的选择：采用三爪自定心卡盘自定心夹紧，对刀点选在工件的右端面与回转轴线的交点。

02刀具的选择：根据加工要求，选用四把刀，1号为粗加工外圆车刀，2号为精加工外圆车刀，3号为切槽刀，4号为车螺纹刀。采用试切法对刀，对刀的同时把端面加工出来。

03各工序的切削参数：加工工序刀具号刀具类型主轴转速S( )进给速度F( )粗车外圆T1外圆车刀3360.3精车外圆T2外圆精车刀4750.08切退刀槽T3切槽刀3360.05车螺纹、凹弧T4螺纹刀1701.5切断T3切槽刀3360.05

04程序编制，确定工件右端面与轴心线的交点O为编程原点，零件的加工程序如下：程序说明O0004;N1;工序(一)外形轮廓粗加工G40G97G99T0101;M43;M03;G00X40.0Z1.0;G71U1.5R0.5;G71P10Q11U0.5W0.1F0.15;N10G00G42X0;G01Z0;X19.8X27.8Z-20.0;X28.0;Z-45.0;X36.0Z-50.0;Z-59.0;N11G01G40X40.0;G00X100.0Z100.0;N2;工序(二)外形轮廓精加工T0202;M44;G00X40.0Z1.0;G70P10Q11F0.08;G00X100.0Z100.0;N3;工序(三)切槽加工T0303;M43;G00X30.0Z-24.0;G01X24.0F0.05;G01X30.0F0.2;G00X100.0Z100.0;N4;工序(四)锥螺纹与凹圆弧加工T0404;M41;G00X30.0Z5.0G92X28.4Z-22.0R-5.4F1.5;X27.8;X27.4;X27.2;X27.0;X26.9;X26.85;X26.85;G00X32.0;Z-27.0;M44;M98P041234;调用O1234子程序4次加工凹圆弧面G00X100.0Z100.0;N5;工序(五)工件切断T0303;M43;G00X40.0Z-59.0;G75R0.5;G75X0P2000F0.05;G00X100.0Z100.0;M05;M30;程序结束O1234;子程序G01U-1.0F0.1;刀具每次径向进刀1mm加工凹圆弧面G02U0W-18.0R20.0;G01U3.0F0.5;W18.0;U-3.0;M99;子程序调用结束

参考程序01圆柱台加工程序：O0001；G90 G94 G40 G17 G21；G91 G28 Z0；G90 G54 M3 S350；G00 X62.0 Y0；Z5.0；G01 Z-4.0 F52；G41 D02 G01 X47.0 Y0 F52；G02 I-47.0 J0；G40 G01 X62.0 Y0；G41 D02 G01 X31.0 YO；G02 I-31.0 J0；G40 G01 X62.0 Y0；G41 D02 G01 X15.0 Y0；G02 I-15.0 J0；G40 G01 X62.0 Y0；G00 Z20.0；G91 G28 Z0；M30；（2）外轮廓加工程序O0002；G90 G94 G40 G17 G21；G91 G28 ZO；G90 G54 M03 S350；G00 X-62.0 Y52.0 M08；Z5.0；G01 Z-9.0 F52；G41 D02 G01 X-40.0 Y30.0 F52；G01 X-20.0 Y30.0；X30.0；G02 X40.0 Y20.0 R10.0；G01 Y-20.0；G02 X30.0 Y-30.0 R10.0；G01 X-30.0；G02 X-40.0 Y-20.0 R10.0；G01 Y10.0；G03 X-20.0 Y30.0 R20.0；G40 G01 X-62.0 Y52.0；G00 Z20.0 M09；G91 G28 Z0；M30；粗加工时，选用Φ20的立铣刀，刀具号为T02，刀具半径补偿号为D02，补偿值为10.2mm（0.2mm是精加工余量）。精加工时，选用Φ12的立铣刀，刀具号为T03，刀具半径补偿号为D03，补偿值为6mm。

02钻孔、攻丝加工程序：O0001；G91 G28 Z0；M06 T1；G90 G17 G49 G21 G94；G54 M3 S1200；G00 X20.0 Y100.0 M08；G43 H01 G00 Z50.0；G99 G81 X-15.0 Y65.0 Z-4.0 R5.0 F80；G98 X-30.0；G00 X-120.0；Y15.0；G99 G81 X-85.0 Y15.0 Z-4.0 R5.0 F80；G98 X-70.0；G91 G28 Z0 M09；M06 T02；G90 G49 G54 M3 S550；G00 X20.0 Y100.0 M08；G43 H02 G00 Z50. ；G99 G73 X-15.0 Y65.0 Z-20.0 R5.0 Q2.0 F60；G98 X-30.0；G00 X-120.0；Y15.0；G99 G73 X-85.0 Y15.0 Z-20.0 R5.0 Q2.0 F60；G98 X-70.0；G91 G28 Z0 M09；M06 T03；G90 G49 G54 M3 S500；G00 X20.0 Y100.0 M08；G43 H03 G00 Z50. ；G98 G83 X-30.0 Y65.0 Z-21.0 R5.0 Q2.0 F60；G00 X-120.0；Y15.0；G98 G83 X-70.0 Y15.0 Z-21.0 R5.0 Q2.0 F60；G91 G28 Z0 M09；M06 T04；G90 G49 G54 M3 S450；G00 X20.0 Y100.0 M08；G43 H04 G00 Z50. ；G98 G81 X-15.0 Y65.0 Z-21.0 R5.0 F50；G00 X-120.0；Y15.0；G98 G81 X-85.0 Y15.0 Z-21.0 R5.0 F50；G91 G28 Z0 M09；M06 T05；G90 G49 G54 M3 S350；G00 X20.0 Y100.0 M08；G43 H05 G00 Z50.0；G99 G82 X-15.0 Y65.0 Z-6.0 R5.0 P2000 F60；G98 X-30.0；G00 X-120.0；Y15.0；G99 G82 X-85.0 Y15.0 Z-6.0 R5.0 P2000 F60；G98 X-70.0；G91 G28 Z0 M09；M06 T06；G90 G49 G54 M3 S50；G00 X20.0 Y100.0 M08；G43 H06 G00 Z50.0；G98 G85 X-30.0 Y65.0 Z-18.0 R5.0 F40；G00 X-120.0；Y15.0；G98 G85 X-70.0 Y15.0 Z-18.0 R5.0 F40；G91 G28 Z0 M09；M06 T07；G90 G49 G54 M3 S100；G00 X20.0 Y100.0 M08；G43 H07 G00 Z50.0；G98 G84 X-15.0 Y65.0 Z-19.0 R5.0 F175；G00 X-120.0；Y15.0；G98 G84 X-85.0 Y15.0 Z-19.0 R5.0 F175；G91 G28 Z0 M09；M30；